In a bold move to tackle food safety threats, the United States Department of Agriculture (USDA) has announced plans to open a specialized “fly factory” in Texas. This $8.5 million project will produce sterile flies to stop the spread of parasitic pests that endanger crops and livestock. The facility will be one of the country’s most advanced biological control stations and is aimed at strengthening the U.S. food safety system while reducing reliance on harmful chemical pesticides.
This fly production center will be built in Mission, Texas, near the U.S.-Mexico border, a region that has long been vulnerable to parasitic infestations. The key target of this effort is the screwworm — a deadly parasite that lays its eggs in open wounds of animals, causing extreme suffering and even death.
The term “fly factory” may sound like science fiction, but it refers to a proven scientific method known as the Sterile Insect Technique (SIT). This approach involves breeding large numbers of male flies in a controlled environment, sterilizing them through radiation, and then releasing them into the wild. When these sterile males mate with wild females, no offspring are produced, which gradually reduces the population of the target pest.
This technique has already proven successful in past USDA programs. Most notably, the screwworm was eradicated from the U.S. in 1982 through this method. However, recent cases of screwworm outbreaks in the Caribbean and occasional reappearances near the border have raised concerns about the pest’s return.
With the new facility, the USDA aims to be prepared for fast response and prevention.
Screwworms are not just a danger to cattle and sheep — they can affect deer, pets, and even humans. The larvae feed on living tissue, leading to serious wounds, infection, and, if untreated, death. An outbreak in Florida in 2016 affected over 130 endangered Key deer and raised alarms across agricultural and veterinary sectors.
According to the USDA Animal and Plant Health Inspection Service (APHIS), screwworm control is vital to preserving both animal health and economic stability in the agricultural industry.
The U.S. cattle industry alone contributes over $70 billion annually to the economy, and a single screwworm outbreak could cost millions in losses and emergency response.
Texas is a strategic location due to its climate, proximity to Mexico, and extensive livestock population. The Mission-based facility will allow for quick fly deployment if parasites are detected near the southern border or in the Gulf states.
It also strengthens collaborative efforts with Mexico, which has its own screwworm challenges. Cross-border cooperation through the U.S.-Mexico Screwworm Eradication Program has already played a key role in keeping the pest at bay.
Building the factory in Texas enables the USDA to monitor pest movement closely and quickly release sterile flies into problem zones.
The $8.5 million investment is part of a broader strategy by the U.S. government to secure the nation’s food supply chain. As climate change and global trade increase the risk of pest migration, scientists are warning that old methods like chemical pesticides may not be enough.
Biological control programs like SIT offer an eco-friendly, long-term solution to pest management.
According to USDA researchers, the new facility will not only focus on screwworms. It will also be designed to expand and target other parasitic species, including those that harm fruits, vegetables, and even bees.
The fly factory will serve as a blueprint for future projects aimed at protecting agricultural zones across the country from invasive pests.
Unlike pesticides, which can harm pollinators and contaminate water sources, the sterile fly technique is species-specific and safe for ecosystems. It also reduces the need for costly treatments after infestations occur.
By preventing outbreaks in the first place, the USDA hopes to save taxpayers millions of dollars annually. The agency estimates that screwworm eradication has already saved more than $900 million in animal losses over the past few decades.
The fly factory initiative is also expected to create dozens of jobs in Texas, both in the construction phase and long-term operations. Local leaders have expressed strong support for the project, viewing it as an investment in both public health and regional growth.
The USDA has assured the public that all fly production and sterilization will follow strict safety protocols. The sterile flies do not bite, sting, or spread disease. Their only function is to stop the population growth of the target pest.
In addition, USDA officials plan to hold community briefings and public education events in Texas to explain the program and answer concerns from residents and farmers.
Transparency and trust are central to the success of this biosecurity project.
The fly factory in Texas represents a smart, science-based response to the rising threat of parasitic pests. With a focus on prevention, sustainability, and cooperation, this $8.5 million USDA initiative aims to protect American livestock, crops, and ultimately, the food we eat.
As global pest pressures increase, innovations like sterile insect programs could become a cornerstone of agricultural resilience. The Texas fly factory is a step in that direction — one that might just keep America’s dinner tables safer for years to come.
For ongoing updates, you can follow developments through the USDA Newsroom or the Texas Department of Agriculture
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